Wire ropes and wire rope solutions

A wire rope is a critical lifeline in your operation. Whether it’s used in a crane, bridge, or lock, the reliability of the rope determines the safety and continuity of the entire process. A failure is catastrophic.

Why choose Mennens?

End-to-end expertise

Mennens biedt volledige ondersteuning gedurende de hele levenscyclus van staalkabels. Dit begint met deskundig advies over de juiste kabel voor de toepassing, gevolgd door maatwerk assemblage in de eigen tuigerij met de juiste eindverbindingen. Vervolgens verzorgen ervaren monteurs de vakkundige montage op locatie. Ook na installatie blijft Mennens betrokken met onderhoud, inspecties en testen om de veiligheid, prestaties en levensduur van de staalkabel te waarborgen.

Unique testing & pre-stretching facilities

Mennens has unique testing and pre-stretching facilities to guarantee the quality and performance of wire ropes. In the pre-stretching line, ropes are pre-stretched to ensure optimal performance and minimal elongation in practice.

In addition, ropes are extensively tested, including on the tensile testing machine in Dongen. With a capacity of 14,000 kN, this is the most powerful test bench in the Benelux, suitable for testing the most demanding applications.

EKH-certified inspection & installation

Mennens performs installation and inspections in accordance with the highest safety standards, supported by EKH certification. Our certified specialists work according to applicable guidelines and ensure installations that are safe, reliable, and demonstrably compliant.

Why a wire rope specialist is crucial

Selecting and managing a wire rope is complex and involves significant risks. Professional management is essential for:

  • Operational continuity: The right rope, correctly installed and maintained, prevents unplanned and costly downtime.
  • Maximum service life: Expertise in selection, lubrication, and inspection significantly extends service life and reduces the total cost of ownership (TCO).
  • Demonstrable safety: An incorrect rope or improper installation puts both personnel and installations at risk. We ensure compliance with all standards and duty-of-care requirements.
  • Prevention of consequential damage: A failing rope can cause severe damage to sheaves, drums, and the entire structure.

Our wire rope services: the full lifecycle

1. Advice & selection

Choosing the right lay type (regular lay or lang lay), construction, and end termination is crucial. An incorrect combination leads to internal friction, torsion, and premature failure. Our specialists develop the perfect rope for your application.

2. Rigging & pre-stretching

In our rigging workshop, we fully customize the rope, for example by socketing or swaging end fittings. With our unique 150-meter pre-stretching line, we eliminate structural elongation before installation, resulting in more stable performance and reduced downtime.

3. Montage & inscheren

The installation of a wire rope is precision work. Our VCA- and EKH-certified technicians come on-site to professionally remove the old rope and reeve the new one, with minimal impact on your operations.

4. Inspection & Maintenance

We carry out periodic, legally required inspections for issues such as broken wires, corrosion, and wear. Using advanced non-destructive techniques such as Magnetic Rope Testing (MRT), we can even detect invisible internal defects. Proper maintenance, including correct lubrication of the rope, is an essential part of this process.

5. Laboratory testing

In the event of a rope failure or severe wear, the root cause is often not immediately visible. In our laboratory, we dissect the rope and perform forensic analyses (including tensile, torsion, and zinc tests). This allows us to determine the cause, provide preventive recommendations, and help you avoid recurrence.

Management and insight with Certif

Professional management doesn’t stop after installation. With Certif, our online management system, you have 24/7 control over the compliance of all your lifting equipment.

• Instant access to all inspection reports, certificates, and maintenance history of your wire ropes
• Download up-to-date documents anytime, anywhere—ready for any audit
• Automatic reminders when inspections or maintenance are due

Want to learn more about digital management?

 Check out Mennens Certif

Ready for maximum operational reliability?

Don’t leave the reliability of your most critical assets to chance. Rely on the end-to-end expertise of the market leader in wire rope solutions.

Veelgestelde vragen

Want to learn more about digital management?

Performance is determined by a combination of factors: diameter, construction, material, lay type, and end termination. Only a specialist can determine the optimal combination for a specific application (such as a crane or winch) to ensure maximum service life and safety.

Pre-stretching on our 150-meter line removes the initial permanent elongation from a new rope. As a result, the rope requires little to no re-tensioning after installation. This prevents downtime, ensures more stable operation, and is crucial for applications where ropes must operate at exactly equal lengths.

MRT is an advanced, non-destructive inspection method that uses magnetism to examine the inside of a wire rope. It allows us to detect internal wire breaks or corrosion that remain invisible during a visual inspection.

In addition to immediately replacing the rope, we offer the option of in-depth laboratory analysis. We examine the failure to determine the exact root cause. This not only provides clarity but also enables us to advise on how to prevent it in the future.

Because we are the only party that manages the entire lifecycle. From specialist advice, customization, and unique testing facilities to installation, EKH inspections, and forensic analysis. You have a single partner for maximum reliability and continuity.