The True Cost of Ignoring Lifting Equipment Maintenance in Manufacturing

Increased Downtime 

Unexpected failures halt production. The costs of unutilised staff, missed deadlines, and contract penalties quickly add up. 

Tip: 

·       A well-planned maintenance schedule minimises unexpected breakdowns and ensures that your production can continue to run according to plan. A maintenance contract can be helpful and offers various advantages. 

Higher Repair Costs 

Ignoring early warning signs can lead to major failures. What could have been a quick fix becomes an expensive repair or full replacement. 

Tip: 

• Regular inspections identify minor issues before they grow into bigger ones. 

Safety Risks & Legal Exposure 

A defective hoist or other lifting equipment like worn lifting slings or lifting clamps puts your team in serious danger. Failure to comply with the minimum inspection and testing rules can also lead to legal action or fines.

Tip: 

• Schedule inspections and tests in accordance with the manufacturer's instructions and national regulations, and record inspection and test data to prove compliance. Keep in mind that lifting equipment with a high rate of use  mostly need more inspections than the minimum inspection periods to prevent unexpected breakdown.

Damage to Goods and Equipment 

When lifting gear fails, it’s not just the kit that suffers – it could mean damaged machinery or product loss. 

Tip: 

• Avoid cascading costs by using the right equipment for the job and replacing worn components. 

Reputation & Client Confidence 

Reliability matters. Downtime or accidents can erode trust with customers and stakeholders. 

Tip: 

• Share your maintenance standards with clients to build confidence and show commitment to safety. 

 Conclusion

 Skipping lifting equipment maintenance might seem like a shortcut, but it can lead to long-term losses. Investing in preventative care protects your people, productivity, and profitability. 

Let our team help you stay safe, compliant, and efficient!
Would you like to receive a quote or do you have any questions? Please contact us or visit our services page for more information about maintenance, various tests and inspections, or a maintenance contract.